Aerospace Precision at Motorsport Speed
PHASE 1:
Discovery
Clarify the idea, constraints, risks, and manufacturing direction.
PHASE 2:
Design
Develop the enclosure, assembly, CAD, and production documentation.
PHASE 3:
Optimize
Improve manufacturability, cost, tolerance strategy, and assembly flow.
PHASE 4:
Validate
Evaluate prototypes, supplier samples, and regulatory testing readiness.
PHASE 5:
Support
Continue with revisions, variants, supplier questions, and product improvements.
Vitrus Research's intimate understanding of the rigor of the Aerospace industry ensures each project is handled with extreme care while at the same time operating with the intensity required to be successful in the grueling motorsport industry.
Vitrus operates at the intersection of fast and perfect all within your specific budget.
Premium technical support built around the product journey.
Confidence before commitment
Scope begins with the decision you need to make, then expands only when the next stage is clear.
Manufacturing Focus from the start
Design and validation work together to ensure the final product is manufacturable
Partnership After Launch
The final handoff makes way for sustaining support through the end of life to the next generation
DISCOVERY
Clarify the idea, constraints, risks, and manufacturing direction.
Vitrus evaluates the initial concept to establish a clear, executable roadmap before any CAD work begins. The phase is structured around defining the exact mechanical constraints, exposing potential points of failure, and determining the most viable manufacturing method. By eliminating assumptions early, this foundational work reduces downstream risk and ensures the product can actually be built at scale.
DESIGN
Develop the concept, CAD models, and technical documentation
Vitrus designs the physical architecture to move the product from initial concept into manufacturing ready CAD. The work produces robust 3D models, complete assemblies, and the exact production documentation required by fabricators. Every design decision is structured around manufacturability to ensure the enclosure can be reliably produced, tested, and scaled throughout its lifecycle.
VALIDATE
Evaluate prototypes, supplier samples, and regulatory testing readiness.
Vitrus inspects physical prototypes and initial supplier samples to verify the design intent. The work identifies structural risks and prepares the hardware for rigorous compliance testing. This critical review ensures the physical product performs reliably before authorizing full-scale production.
SUPPORT
Discuss revisions, supplier questions, and future product improvements.
Vitrus remains actively engaged after launch to guide the hardware through its ongoing lifecycle. The work resolves complex supplier inquiries and manages necessary design revisions as the product evolves. This continuous involvement ensures new variants, cost reductions, and next-generation iterations are executed seamlessly.
OPTIMIZE
Improve manufacturability, cost, tolerances, and assembly.
Vitrus refines the final design to simplify production and reduce unit costs. The work resolves complex tolerance stacks and streamlines the physical assembly flow with thorough documentation. These targeted adjustments ensure the product scales efficiently on the manufacturing floor.